FERR is casting-led. Most custom parts start with the proper casting process—then reach final specs through integrated machining, surface finishing, and, when required, forged sub-components. In real projects, a single method is rarely enough, so we manage the entire route from casting to delivery-ready parts.
aluminum casting
Investment Casting
Sand Casting
Metal mold casting
Lightweight Strength, Production-Ready Parts
We produce aluminum cast components for projects that need strength-to-weight, corrosion resistance, and repeatable quality—from prototypes to stable production runs.
Investment casting delivers near-net-shape parts with fine details and consistent surfaces—ideal when geometry is complex and machining needs to be minimized.
Best For: Complex shapes, thin sections, and tight feature detail
Less Machining Where Possible: Near-net-shape results to reduce downstream work
Inspection-Ready: Dimensional checks and measurement reports for critical areas
Permanent mold (gravity) casting uses a reusable metal mold to produce more consistent parts—often with improved surface finish and dimensional stability versus sand casting.
Stable Output: Good repeatability for recurring production
Efficient for Volume: Lower per-part variation once the process is locked in
Finishing as Needed: Machining, deburring, blasting, and surface treatment available
We challenge wall thickness, fillets, draft, and machining allowance before tooling
Process Chosen for the Part
Sand, investment, or die casting (when it fits). The process follows function—not habit.
One Team, End-to-End
Casting, heat treatment, machining, finishing, assembly—one schedule, one owner.
Quality You Can Trace
Material traceability, key-dimension checks, and records you can audit—batch by batch.
Lead Time with Milestones
Sample plan. First-article gate. Production window. Shipping cadence. No vague promises.
Single Point of Contact
One engineer-led interface—from drawing to shipment.
Batch Consistency
The same drawing should not produce “different factories.” We lock the process and monitor drift.
Tooling Discipline
Tooling maintenance and gauge control are scheduled—not optional.
Cost Down, Not Spec Down
We reduce cost through process and yield—without lowering your acceptance bar.
Release-Ready Documentation
Inspection plans and records aligned to what your QA actually needs.
Capacity You Can Rely On
Planned capacity and material readiness to protect your delivery windows.
Export-Ready Delivery
Packaging, labeling, and traceability built for cross-border receiving.
Prototype, Not a One-Off
We design the sample route so it can become the production route.
Risk Flags Early
Porosity, shrinkage, warpage, machining exposure—identified and handled up front.
Material & Treatment Path
Material choice is tied to performance, not availability.
Clean Revision Control
Each change is documented—what changed, why, and what it impacts.
Measure What Matters
Critical dimensions and functional surfaces first—everything else follows.
Next-Step Ready
After sample approval, you get a clear path to volume: process, cost structure, and timeline.
I’ve used quite a few suppliers; some quotes are cheap, but with lots of problems. FERR is not the most inexpensive, but they are really the most hassle-free. Design coordination, delivery time, and packaging details can be thought through in advance, and I save a lot of energy.
Orlando J.
Equipment distributors in Europe
Metal Fabrication Projects Display
We employ controlled processes to manufacture custom metal parts, ensuring quantifiable tolerances and providing reliable inspection records.
Send us your initial concept or idea, and our expert team will craft precise 3D drawings to bring your vision to life. This ensures accuracy and clarity before moving forward with production
Once we receive your drawings, we will evaluate the specifications and provide you with a competitive, transparent quotation. We ensure that all costs are clear and aligned with your requirements.
Upon approval, we begin the manufacturing process using advanced techniques and high-quality materials. Our production team ensures the highest standards of quality and precision every step of the way.
Once your product is ready, we’ll coordinate a timely delivery that suits your schedule. You can trust us for efficient, secure shipping to get your order to you on time.
Case Studies
Manufactured through FERR
Power Line Come-Along Clamp
Through a more stable clamping structure and clear load requirements, the field team minimized repetitive adjustments and misalignment risks, enabling smoother cable-laying operations, fewer work stoppages, and more controllable overall construction pacing.
Aluminum Finned Housing
By standardizing key dimensional benchmarks and assembly hole positioning logic while maintaining thermal performance, the customer reduced “misalignment/rework” issues at the assembly stage, shortened validation cycles, and ensured more stable delivery for subsequent batches.
Decorative Cast Part (Fence Finial)
By pre-defining the most critical details prone to defects in cosmetic parts—texture clarity, edge integrity, and surface finish—the client experienced fewer disputes during inspections. This reduced rework and replenishment rates, enabling a smoother transition from small-batch production to full-scale manufacturing.
